rov-autonomy/CLAUDE.md

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CLAUDE.md — Rules for Claude on the Argonaut 3 Project

Version: 3.5 Updated: 8 July 2026

Changelog 3.5: Added [VSC] terminal label. Added SESSION LOG section + write triggers (bridges Claude Code work back to claude.ai chat, which has no native access to Claude Code sessions).


PRIME DIRECTIVES — These override everything else

1. Research before acting. Always.

Before any technical decision, code change, or command:

  • Read project docs (handover, UI design, DIR, this file) and search past chat history
  • Read source code and official docs before acting; GitHub source/issues are more authoritative than official docs for Cockpit/BlueOS specifics
  • Confirm facts from sources, not from memory

If uncertain: search first, then act. Never guess.

2. Time and tokens are finite and valuable

  • Time wasting is FORBIDDEN. Token wasting is FORBIDDEN.
  • Short replies. No preamble padding. To the point.
  • Never repeat an approach that has already failed
  • Never ask for information already in the project docs
  • Never issue a command without knowing what it will do and why

3. Facts only. Never assumptions.

  • Do not proceed based on what "should" work
  • Do not assume port, routing, or API behaviour — measure it
  • Do not infer system state — verify it before issuing commands
  • If a claim cannot be verified from a source, say so explicitly
  • Never present a prior session's confirmed state as the current running state

Working Style

One command at a time

Give one command, wait for feedback, then give the next. Never batch commands unless asked.

Lead with context and corrections BEFORE instructions, never after.

Copy-paste friendly commands

Commands inside terminal blocks must be immediately copy-pasteable and suitable for the terminal in use (Git Bash on the laptop, bash on the Pis/server). Never include:

  • Placeholders like <YOUR_IP> or path/to/file
  • Hashed # comments inside the command block
  • Options that require editing before running

Code comments

When writing code (Python, config, scripts), always include full inline comments explaining what each section does and why. This is a standing user preference. NOTE: this applies to CODE files only — NOT to terminal command blocks, which must stay clean and copy-paste ready with no inline comments.

Terminal labels

Every command block is preceded by a plain-text terminal label above the block. Grant pastes terminal output including the shell prompt — use these to identify which device the output came from:

Label Shell prompt Device IP
[SERVER] grant@symbytech:~$ Dell PowerEdge R210 192.168.1.175
[RPi5] ubuntu@rov-brain:~$ Raspberry Pi 5 autonomy brain 192.168.1.101
[RPi4] pi@blueos:~$ Raspberry Pi 4 BlueOS gateway 192.168.1.100
[LAPTOP — Git Bash] grant@BB8 MINGW64 ... Windows field laptop BB8
[VSC] VS Code integrated terminal on BB8 (local Windows session at C:\Users\grant\Desktop\Autonomous ROV System)
[BROWSER] Web browser on laptop
[COCKPIT] Cockpit native desktop app on laptop

[VSC] is a local Windows session on BB8, NOT a Remote-SSH session to rov-brain, unless explicitly stated otherwise. Do not assume [VSC] == RPi5 working copy.

Never put the label inside the bash block.

The BlueOS KVM VM (blueos-vm) was decommissioned once RPi4/RPi5 hardware became operational. [VM] is no longer a valid label. Any VM artefacts remaining on the server are for reference only.

Verify before modifying

Always read a file before modifying it. Always check current state before changing it. State what you observed before proposing a change.

File operations

Read the exact file first, then str_replace with exact matching text. Remove old versions before writing new ones. Complete files, not fragments — no partial code.

No guessing at code

When writing code that interfaces with an external system:

  1. Find the official documentation or source code
  2. Find a working example from the official repo or community
  3. Build on the confirmed example Never invent API calls, message formats, or connection strings.

Own mistakes once

Acknowledge an error once and fix it. No repeated apologies, no grovelling.

KISS

Recommend the simple correct path, not a menu of options.


CREATE-THEN-BACKUP (non-negotiable)

When any new component (device, drive, service, config, OS install) is created or configured, a backup must be put in place immediately as part of that work — not deferred. Backups and foundational architecture (storage, recovery, monitoring) are prerequisites, prioritised BEFORE new feature/build work. The RPi4 SD failed with no backup because this was deferred — do not repeat.


Project-Specific Rules

Cockpit DIY widgets

  • Cockpit is v1.18.2 (native desktop app mandatory — browser/Lite extension does NOT support DIY widgets)
  • JSON format with html/css/js string fields
  • CSS hard constraints: no body {}/:root {} global blocks, no @keyframes, no unicode in JS strings, no position: fixed, no global tag selectors
  • No async/await in widget JS — use .then()/.catch()
  • Use var not let/const in widget JS for compatibility
  • Correct live-value getter: window.cockpit.getDataLakeVariableData(variableId) (CONFIRMED v1.18.2). getDataLakeValue() and listenToDatalakeVariable() do NOT exist in DIY widget scope. getAllDataLakeVariablesInfo() is metadata-only.
  • Widget JSON files in the repo use underscore naming: w6_altitude.json (matches W0W5). The Cockpit-loaded widget is stored by internal config, not filename, so the repo filename is the canonical reference.

Data injection into Cockpit data lake

  • ONLY working external-injection method is the Generic WebSocket Connections feature (Settings → General). Production path is the cockpit_bridge ROS2 node (rov_mission, WebSocket :9001).
  • Message format: variable-name=value (one per send). Data lake key: external/{name}.
  • ALWAYS use hyphens — Cockpit normalises underscores to hyphens in IDs.
  • HTTP POST to mavlink2rest does NOT work for data lake injection. MAVLink UDP injection from external scripts does NOT work. Tested and confirmed — do not suggest them.
  • Current data lake variables published by cockpit_bridge (19 total — 8 telemetry + 11 mode-profile flags):
Variable Source topic Meaning
external/rov-failsafe /rov/failsafe 0=GREEN, 1=AMBER, 2=RED
external/rov-depth /rov/depth Depth in metres
external/rov-voltage /mavros/battery Battery voltage
external/rov-heading /mavros/mavros/compass_hdg Compass heading degrees
external/rov-ms /rov/mission/status Mission state integer
external/rov-mp /rov/mission/status Mission progress 0-100%
external/rov-recording /rov/recording/active 1=recording, 0=not recording
external/rov-altitude /ping2/altitude Ping2 altitude metres (-1.0=NO SONAR)
external/rov-mode /rov/mode/profile Active profile name: ROV / AUV / hybrid
external/rov-mode-base /rov/mode/profile Base mode: 0=ROV, 1=AUV
external/rov-hilt /rov/mode/profile HILT: 1=present, 0=absent
external/rov-health-role /rov/mode/profile W1: 0=advisory, 1=gate
external/rov-rec-control /rov/mode/profile Recording: 0=manual, 1=auto
external/rov-nogo-gate /rov/mode/profile No-go: 0=relaxed, 1=enforced
external/rov-rec-reminder /rov/mode/profile ARM reminder: 1=on, 0=off
external/rov-return-mode /rov/mode/profile Return: 0=operator-selectable, 1=autonomous
external/rov-live-telem /rov/mode/profile Telemetry: 0=on, 1=predive-only
external/rov-nav-display /rov/mode/profile Nav: 1=shown, 0=autonomy-only
external/rov-camera-role /rov/mode/profile Camera: 0=pilot-primary, 1=record-only

FastAPI backend (rov_api)

  • rov_api package provides the HTTP-to-ROS2 bridge on port 8081. Runs as argonaut-api.service (manual-start in dev, same policy as argonaut.service).
  • Architecture: uvicorn/FastAPI in the main thread, an embedded rclpy node (RovApiNode) spinning in a daemon background thread. HTTP handlers call thread-safe methods on the node. Do NOT call rclpy.spin() more than once.
  • Core endpoints (Stage 2, live): GET /health, POST /abort (W3 RETURN TO SAFE, publishes Bool to /rov/mission/abort), POST /mission/start (MissionCommand START), POST /mission/stop (MissionCommand ABORT).
  • Deferred to Stage 2b: /return_budget (W5), /backup/status + /backup/delay (W7, Option A design), /mission/upload.
  • W3 abort path is vehicle-layer: publishes Bool(true) to /rov/mission/abort, which failsafe_monitor latches as flag_manual_abort → FSM NORMAL → HOLD_AND_RECOVER. This is DIR-5 return-to-safe, NOT the mission ABORT service. Do not confuse the two.
  • Python dependencies: fastapi + uvicorn installed system-wide on RPi5 via sudo pip3 install fastapi uvicorn --break-system-packages --ignore-installed typing_extensions. The --ignore-installed typing_extensions flag is required — the Debian-managed typing_extensions has no pip RECORD file and blocks the install otherwise.

Deploy files (version-controlled)

  • systemd units and launch wrappers live outside the workspace but are version-controlled in the repo deploy/ folder (copies; authoritative running copies at deploy locations).
  • deploy/argonaut.service/etc/systemd/system/argonaut.service
  • deploy/argonaut-stack.sh/usr/local/bin/argonaut-stack.sh
  • deploy/argonaut-api.service/etc/systemd/system/argonaut-api.service
  • deploy/argonaut-api.sh/usr/local/bin/argonaut-api.sh
  • deploy/README.md documents locations, pip deps, and install procedure.
  • /home/ubuntu/ros2_ws is a symlink to /data/ros2_ws — both wrappers rely on it.

Recording architecture (DIR-9a — ARM-bounded black-box)

  • Recording is a single ARM-bounded tier for black-box/debug/ML/fault-finding via recording_manager. AUV: starts on ARM, stops on DISARM. ROV: operator start/stop; the ARM edge fires a reminder ("armed, not recording"). Keyed to the recording_control flag, not the mode. (Supersedes the old continuous DIR-9 model.)
  • No-go coupling: AUV enforced — recording fail → mission stops, vehicle recovered. ROV relaxed — recording fail after ARM → pilot alerted; operator resolves in-water or recovers.
  • Certified deliverable capture is OUT of scope pending Class-approved devices; recorded data is dev/debug/ML only, never a client deliverable until then.
  • The recorder manages a ros2 bag record subprocess — MCAP format, zstd compression, 500MB bag splitting, 10GB free-space retention on /data.
  • foxglove_bridge is visualisation only — it does NOT record MCAP. Correct this wherever the old "MCAP via foxglove_bridge" claim appears.
  • Bags written to /data/bags/dive_<timestamp>/ on NVMe.
  • No camera in the topic set currently — recording ~2.5 MB/s (nav/MAVLink only).
  • Storage (no reliable in-field server backup): primary lever is LOWER PUBLISH RATES on heavy streams (keep topics present for debug); ARM-bounded runs self-limit; retention cap tunable; NVMe expansion later. Topic/rate review is an open action.

Operating-mode profiles (DIR-1/2, mode_profiles.yaml)

  • One widget set; behaviour is set by flags from a mode profile. Dominant axis is HILT (tether present = ROV / live interfaces; absent = AUV / headless).
  • Source of truth: mode_profiles.yaml in rov_mission/config — ROV/AUV defaults plus custom hybrid via "Save As". Hybrid is NOT a third mode; it is any saved profile with overrides.
  • mode_profile_loader (rov_mission) resolves the active profile into a ModeProfile message (rov_interfaces), publishes it LATCHED on /rov/mode/profile, reloadable via the /rov/mode/reload (std_srvs/Trigger) service. Fail-safe: invalid flag values are rejected and the last-good profile is retained.
  • cockpit_bridge surfaces the 11 flags to the data lake as external/rov-*. Widgets read the flags, NOT the mode.
  • Flags: hilt, health_role (advisory|gate), recording_control (manual|auto), nogo_gate (relaxed|enforced), record_reminder_on_arm, return_mode (operator_selectable|autonomous), live_telemetry (on|predive_only), nav_display, camera_role (pilot_primary|record_only).
  • YAML gotcha: YAML 1.1 parses bare on/off/yes/no as booleans — quote enum values like "on". The loader also normalises bool→string as a guard.
  • MAVLinkRouter is the confirmed router. Do NOT recommend MAVP2P — BlueOS itself warns "MAVP2P has been presenting issues and is not currently recommended."
  • MAVP2P was tried and reverted. Do not suggest it again.
  • The BlueOS ardupilot-manager FD exhaustion bug (Docker default nofile=1024) is fixed permanently via /etc/docker/daemon.json with nofile hard/soft = 65536. This fix must survive reboots — it is a host-level daemon config, not a container flag. Root cause: accumulated TCP socket FDs from continuous UI polling exhaust the 1024 default; symptoms are connect/disconnect cycling and AUTOPILOT_*_FETCH_FAIL.

Hardware facts (do not re-question)

  • RPi5 storage: boots from SD card (/dev/mmcblk0). NVMe holds DATA ONLY (/data — ros2_ws, bags, logs). Backup images the SD for OS, rsyncs /data for data.
  • Flight controller: Pixhawk 2.4.8 on /dev/ttyACM0 is the active flight controller. SITL is NOT used in production. BlueOS preferred_board = Pixhawk1.
  • Tailscale on RPi5: installed but stopped and disabled (tailscaled.service disabled 2 Jul 2026). Re-enable with sudo systemctl enable --now tailscaled if remote access to RPi5 is needed.

Hostname resolution (DNS)

  • Hostnames symbytech (192.168.1.175), blueos (192.168.1.100), and rov-brain (192.168.1.101) are resolvable from the laptop (Windows hosts file) and RPi5 (/etc/hosts). Grant prefers hostnames over IPs.
  • Git remotes use the hostname form: ssh://git@symbytech:222/administrator/rov-autonomy.git
  • If a "Could not resolve hostname symbytech" error appears on a machine, that machine is missing the hosts entries — add them rather than switching remotes to IPs.

Backup system (built 30 Jun 2026)

  • Push model: each Pi self-backs-up via root cron, pushes to server over SSH (no inbound access to Pis).
  • RPi4: /usr/local/bin/rov-brain-pi4-backup.sh, 00:00 daily.
  • RPi5: /usr/local/bin/rov-brain-pi5-backup.sh, 00:30 daily (staggered).
  • Server monitor check_rov_backup alerts on FAILED (always) and OVERDUE (≥2 days, online or offline, throttled weekly).
  • Field/ops backup model is operator-aware, never unattended mid-dive (DIR-11, W7).

argonaut.service / argonaut-api.service (RPi5)

  • Manual start is deliberate for both. Verify BlueOS heartbeat first, then sudo systemctl start argonaut.service. Do NOT enable auto-start until field-ready. Restate this rule each time it comes up.
  • argonaut-api.service orders After=argonaut.service but does not Require it — the API can start independently for /health checks; mission commands return a clear "service unavailable" error if the stack is down.

ROS2 code

  • Check rov_interfaces message definitions before writing any node code
  • Use self.get_logger() not print()
  • Do not hardcode IPs, ports, or thresholds
  • Do not deploy rov_simulation in production launch files
  • Editing an installed launch/config requires colcon build --packages-select <pkg> — the running launch uses the installed copy under install/, not src/
  • ARM64 Docker builds on the laptop only (buildx), never on the server

Git workflow

  • Commit to master on administrator/rov-autonomy
  • Gitea SSH remote (hostname form): ssh://git@symbytech:222/administrator/rov-autonomy.git
  • Both laptop and RPi5 resolve symbytech via hosts entries (see Hostname resolution).
  • Widget JSON files are re-imported from the laptop (source of truth for widgets) and pushed to Gitea — never overwritten from chat history.
  • UFW rules before starting new services on new ports.

Security — deferred to pre-field hardening pass

  • UFW: currently inactive on RPi5. Deferred because there is no online exposure (Tailscale disabled, no proxy rules to the Pis). When enabling: allow SSH (22), operator TCP (8765, 9001, 8081), and all traffic from LAN subnet 192.168.1.0/24 (covers ROS2 DDS dynamic ports — do NOT try to pin them individually), then default deny incoming. Bundle with SSH password change. Trigger: before remote ops or field.
  • RPi5 SSH password: weak dev password, password auth enabled. Change to strong password before field deployment.

What Claude MUST do

  • State confirmed facts before proposing an action; cite the source of any technical claim
  • Acknowledge when something has already been tried and failed
  • Provide complete, working code (fully commented) based on confirmed examples
  • Verify system state before and after changes
  • Update the handover doc at the end of each session (version-controlled, changelog)

What Claude MUST NOT do

  • Guess at how a system works and propose commands based on that guess
  • Repeat a failed approach
  • Issue commands whose outcome is uncertain
  • Provide partial code requiring manual editing to work
  • Assume a system is stable without checking
  • Use print() in ROS2 nodes; hardcode addresses/ports/thresholds
  • Build x86 Docker images for vehicle deployment
  • Change the failsafe priority order without design review
  • Present prior-session state as current running state
  • Recommend MAVP2P as the MAVLink router
  • Commit docs to Gitea — only code and README go to Gitea; docs live in Claude project knowledge

Documentation discipline

  • All project docs (handover, UI design, DIR, this file, sim/ML plan) are maintained as COMPLETE replacement files uploaded to Claude project knowledge — never patches or fragments, never committed to Gitea.
  • Version numbers and changelogs maintained on every update.
  • Only code and README files go to Gitea.

SESSION LOG (bridges Claude Code → claude.ai chat)

Why this exists: Claude Code (VS Code) and the claude.ai chat are separate systems with no shared memory. Claude Code reads this file at session start but the claude.ai chat cannot see Claude Code's session history at all. This log is the bridge.

Format: YYYY-MM-DD — one-line summary of decision/change (commit hash if applicable)

Claude Code MUST append an entry here at the end of any session where one of these happened — not for routine edits, refactors, or in-progress work:

  • A design/architecture decision was made or changed (DIR-level, mode-flag behaviour, failsafe priority, recording behaviour)
  • A hardware fact was confirmed or changed (wiring, storage layout, board config)
  • A security-relevant change was made (SSH, UFW, credentials, exposure)
  • A backup/recovery-relevant change was made
  • A bug was root-caused and fixed (not just patched)
  • A previously-deferred item was completed or its trigger condition changed
  • Anything Grant would reasonably expect the claude.ai chat to already know next time he opens it

Skip: typo fixes, comment-only changes, WIP/incomplete work, anything already fully captured by the git commit message with no extra context needed.

Workflow: Grant pastes new entries into the claude.ai chat when relevant; Claude folds them into chat memory via the memory tool. This log is append-only — do not edit past entries; correct forward with a new dated entry if something needs revising.

  • 2026-07-05 — Widget housekeeping: added W6 altitude widget, removed probe diagnostics widget (785ec56)
  • 2026-07-08 — rov_api: added GET /mode and POST /mode endpoints (validate-before-write + /rov/mode/reload trigger); deployed and tested on RPi5, all paths verified (9109439)
  • 2026-07-08 — Root-caused chronic widget "no data": cockpit_bridge (feeds Cockpit data lake on :9001) launched but had no respawn, so a boot-time race left it permanently dead. Added respawn=True to its launch Node. W8 mode indicator built + validated live (render+data). W1/W8 confirmed GREEN/AUV once bridge up.
  • 2026-07-08 — FLAGGED (open): recording_manager.py still implements superseded DIR-9 (continuous-from-boot recording), NOT the governing DIR-9a (ARM-bounded black-box: AUV ARM-start/DISARM-stop, ROV operator manual + arm reminder). Design decision exists only in handover + CLAUDE.md; code never updated. foxglove_mcap.launch.py comments also still say DIR-9. Also: argonaut-stack.sh passes record:=${RECORD} but rov_full.launch.py declares no such arg, so RECORD=false is silently ignored and bags record regardless. Both deferred to a dedicated DIR-9a recorder-rework session — do NOT wire RECORD into the current DIR-9 model.

Key Reference Documents (current versions)

Document Purpose
ROV_Project_Handover_v2_21.md Master reference — architecture, environment, commands, status board
design_intent_register_DRAFT.md DIR-1…DIR-11 (+ DIR-9a) — owner/operator intent, source of truth for why; recording now ARM-bounded per DIR-9a
ROV_Failsafe_Design_v2_0.md Failsafe state machine, sensor roadmap, priority order
Argonaut3_UI_Design_v1_9.md Cockpit widget specs (W0W7) and confirmed data paths
Mission_and_Data-Recording_Lifecycle_for_AUV_ROV_Systems...md Lifecycle research backing DIR-9/10
Argonaut3_Simulation_ML_Tooling_Plan_v1_0.md Simulation + ML tooling: dev-PC tiers, cloud options/cost, training assets/datasets/models, PCIe Gen 3 decision

When referencing these, use the latest version present in the project folder — do not cite a version number from memory if a newer file exists.


Safety Notice

This is a production-oriented autonomous safety system. All code must be treated as if it will run on a real vehicle in open water with no operator present. Safety, correctness, and reliability are non-negotiable. Shortcuts taken during development become risks during field operations.